Summary:

Hebei Anlong Hongtai Cashmere Products Co., Ltd. conducted disruptive technological transformation of traditional carding machines, which not only obtained direct economic benefits, but also brought about improvement in the quality of cashmere sweaters and market expansion - technological innovation brought “ink effect”.

“The flash of these bright spots is the 'ink effect' of Hongtai's technological innovation.” Chairman of the company Cui Yinguo said that we seize the “focus” to engage in technological innovation, not only bring direct benefits of more than 20 million yuan to the company, but also bring The quality of cashmere apparel was improved and the market was expanded.

Hongtai Company is a full-chain enterprise of cashmere industry. They started from the cultivation of high-quality cashmere goats and built a ten thousand mu cashmere goat breeding base in Yulin, Shaanxi Province. The model of company + base + farmer households was adopted to ensure that more than 100,000 high-quality cashmere goats were raised.

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The output of these sheep's velvet, 85% of the length of 45 microns, but in the production process, after combing through the combing machine, the longest only 38 microns, greatly reducing the profits of the company, because cashmere is dependent on its fiber As for the price, the price of each cashmere will increase by 20,000 yuan per ton when the cashmere fibers are separated by 2 micrometers.

In order to find out the reasons for this problem, the company invited experts from the Tianjin Institute of Textile Technology to “consult”. It turned out that the original velvet was “cut” when it passed the “Doffer” and “venecloth” links on the carding machine during the carding process. "Cotton" makes long velvet become short velvet. Under the guidance of experts from the Tianjin Institute of Textile Technology, the Red Tai company's technical research team began to subvert the traditional cashmere machine. The research team has designed a number of process solutions. After 18 months of trials, the original "Doffer" and "card clothing" carding process was eventually replaced by an innovative air flow carding technology. Disruptively replaced old technology with new technologies. Only this technology has obtained 14 national technology patents.

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The new technology has enabled combed cashmere to grow from 38 microns to 45 microns. The price per ton has increased by 60,000 yuan compared to the original. The company combs 300 tons of cashmere each year, which means that the annual increase in benefits is 18 million yuan. The new technology has also greatly reduced the cost of labor. Hongtai Company has 80 sets of combing machines. It used to require 160 combing workers. Now only 13 people can complete the work.

Through technological transformation, the cashmere quality has been improved, and weaving cashmere sweaters and other products are of superior quality.

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